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抗滑桩模板施工专项方案

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目 录

一、工程概况 ····························································································· 1 二、编制依据 ······························································································· 1 三、柱模板支撑计算书 ················································································ 1 (一)柱模板基本参数 ···················································································· 1 (二)柱模板荷载标准值计算 ········································································ 2 (三)柱模板面板的计算 ················································································ 3 1.面板强度计算 ·························································································· 4 2.抗剪计算 ····································································································· 4 3.面板挠度计算 ····························································································· 5 (四)竖楞方木的计算 ···················································································· 5 1.竖楞方木强度计算 ·················································································· 6 2.竖楞方木抗剪计算 ····················································································· 7 3.竖楞方木挠度计算 ····················································································· 7 (五)B方向柱箍的计算 ················································································· 8 1.柱箍强度计算: ························································································· 9 2.柱箍挠度计算 ··························································································· 10 (六)B方向对拉螺栓的计算······································································· 10 (七)H方向柱箍的计算 ·············································································· 10 1.柱箍强度计算 ··························································································· 12 2.柱箍挠度计算 ··························································································· 12 (八)H方向对拉螺栓的计算 ········································································································· 12

一、工程概况

雅砻江矿业有限责任公司黑牛洞工程名称 铜矿1500t/d采选工程场地平整及边坡支护工程 建设规模 建设单位 建设地点 四川省甘孜州九龙县魁多乡江郎村 292根抗滑桩:规格为:1.4×2.1m,1.6×1.4m,1.8×2.7m, 勘察单雅砻江矿业有限责任公司 位 监理单四川省蜀通岩土工程公司 设计单位 施工单位 四川省冶金设计研究院 四川康立项目管理有限责任公司 位 河南省地矿建设工程(集团)有限公司 本工程人工挖孔桩为矩形抗滑桩,桩入土埋深6~27m,出土部分采用安装模板后浇筑混凝土的方法施工,因此本工程不涉及模板支撑架、梁模板、板模板的设计及计算。

二、编制依据

1、 2、

本工程设计施工图纸;

国家现行结构荷载规范及建筑施工手册;

三、柱模板支撑计算书 (一)柱模板基本参数

柱模板的截面宽度:B=1500mm,B方向对拉螺栓2道, 柱模板的截面高度:H=1800mm,H方向对拉螺栓3道, 柱模板的计算高度:L =3000mm, 柱箍间距计算跨度:d = 450mm。

柱模板竖楞截面宽度60mm,高度80mm,间距300mm。

柱箍采用方木,截面80×100mm,每道柱箍1根方木,间距450mm。 柱箍是柱模板的横向支撑构件,其受力状态为受弯杆件,应按受弯杆件进行计算。

600270270

300800

300

柱模板计算简图

(二)柱模板荷载标准值计算

强度验算要考虑新浇混凝土侧压力和倾倒混凝土时产生的荷载;挠度验算只考虑新浇混凝土侧压力。

新浇混凝土侧压力计算公式为下式中的较小值:

其中:γ-- 混凝土的重力密度,取24.00kN/m3;

t -- 新浇混凝土的初凝时间,为0时(表示无资料)取200/(T+15),取5.714h;

T -- 混凝土的入模温度,取20.00℃; V -- 混凝土的浇筑速度,取3.00m/h;

H -- 混凝土侧压力计算位置处至新浇混凝土顶面总高度,取3.00m;

β1-- 外加剂影响修正系数,取1.00; β2-- 混凝土坍落度影响修正系数,取1.00。 根据公式计算的新浇混凝土侧压力标准值:F1=62.710kN/m2 实际计算中采用新浇混凝土侧压力标准值:F1=62.710kN/m2 倒混凝土时产生的荷载标准值:F2= 2.00kN/m2。 (三)柱模板面板的计算

面板直接承受模板传递的荷载,应该按照均布荷载下的三跨连续梁计算,计算如下

面板计算简图

1.面板强度计算 支座最大弯矩计算公式:

跨中最大弯矩计算公式:

其中:q -- 强度设计荷载(kN/m);

q = (1.2×62.710+1.4×2.00)×0.45 = 35.12kN/m

经过计算得到最大弯矩:M = 0.10×35.12×0.3×0.3=0.316kN.M 面板截面抵抗矩:W = 450×18×18/6=24300mm3

经过计算得到: σ = M/W = 0.316×106/24300 = 13.004N/mm2 面板的计算强度小于20.00N/mm2,满足要求! 2.抗剪计算

最大剪力的计算公式如下: Q = 0.6qd

截面抗剪强度必须满足:

T = 3Q/2bh < [T]

其中最大剪力:Q=0.6×0.3×35.12=6.322kN 截面抗剪强度计算值:

T=3×6322/(2×450×18)=1.171N/mm2 截面抗剪强度设计值 [T]= 1.30N/mm2 面板的抗剪强度计算满足要求! 面板的最大挠度满足要求! 3.面板挠度计算 最大挠度计算公式:

其中:q -- 混凝土侧压力的标准值, q = 62.710×0.45=28.22kN/m;

E ——面板的弹性模量,取3.00N/mm2; I——面板截面惯性矩 I = 450×18×18×18/12=218700mm4; 经过计算得到:

v =0.677×(62.710×0.45)×3004/(100×3.00×218700) = 2358.593mm

[v] 面板最大允许挠度:[v] = 300/250 = 1.2mm; (四)竖楞方木的计算

竖楞方木直接承受模板传递的荷载,应该按照均布荷载下的三跨

连续梁计算,计算如下:

竖楞方木计算简图 1.竖楞方木强度计算 支座最大弯矩计算公式:

跨中最大弯矩计算公式:

其中:q -- 强度设计荷载(kN/m);

q = (1.2×62.710+1.4×2.00)×0.3 = 23.42kN/m d为柱箍的距离:d = 450mm; 经过计算得到最大弯矩:

M = 0.10×23.42×0.45×0.45=0.474kN.M 竖楞方木截面抵抗矩: W = 60×80×80/6=64000mm3 经过计算得到:

σ = M/W = 0.474×106/64000 = 7.406N/mm2

竖楞方木的计算强度小于17N/mm2,满足要求!

2.竖楞方木抗剪计算 最大剪力的计算公式如下: Q = 0.6qd

截面抗剪强度必须满足: T = 3Q/2bh < [T]

其中最大剪力:Q=0.6×0.45×23.42=6.323kN 截面抗剪强度计算值:

T=3×6323/(2×60×80)=1.976N/mm2 截面抗剪强度设计值 [T]=1.70N/mm2 竖楞方木抗剪强度计算满足要求! 3.竖楞方木挠度计算 最大挠度计算公式:

其中:q -- 混凝土侧压力的标准值, q = 62.710×0.3=18.813kN/m;

E——竖楞方木的弹性模量,取10000N/mm2; I——竖楞方木截面惯性矩 I = 60×80×80×80/12=2560000mm4;

经过计算得到:

v =0.677×(62.710×0.3)×4504/ (100×10000×2560000) = 0.204mm

[v] 竖楞方木最大允许挠度,[v] = 450/250 = 1.8mm; 竖楞方木的最大挠度满足要求! (五)B方向柱箍的计算

本算例中,柱箍采用方木,截面惯性矩I和截面抵抗矩W分别为: W = 8×10×10/6 = 133.333cm3 I = 8×10×10×10/12 = 666.667cm4

10.54kN 10.54kN10.54kN

A410 B方向柱箍计算简图410B其中:P -- 竖楞方木传递到柱箍的集中荷载(kN); P = (1.2×62.710+1.4×2.00)×0.3 × 0.45 = 10.54kN 经过连续梁的计算得到:

5.345.345.2 5.2 5.345.34B方向柱箍剪力图(kN)

0.7480.655 0.748B方向柱箍弯矩图(kN.m)

0.0.0040040.0040.0040.004B方向柱箍变形图(kN.m) 最大弯矩:M = 0.748kN.m 最大支座力:N = 20.94kN 最大变形:v = 0.004mm 1.柱箍强度计算: 柱箍截面强度计算公式: =M/W < [f]

其中:M -- 柱箍杆件的最大弯矩设计值, M = 0.748kN.m;

W -- 弯矩作用平面内柱箍截面抵抗矩, W = 133.333cm3;

柱箍的强度设计值(N/mm2): [f] = 17 B边柱箍的强度计算值:f = 5.61N/mm2; B边柱箍的强度验算满足要求! 2.柱箍挠度计算

经过计算得到:v =0.004mm

[v] 柱箍最大允许挠度,[v] = 300/250 = 1.2mm; 柱箍的最大挠度满足要求! (六)B方向对拉螺栓的计算 计算公式: N < [N] = fA

其中:N -- 对拉螺栓所受的拉力; A -- 对拉螺栓有效面积 (mm2);

f -- 对拉螺栓的抗拉强度设计值,取170N/mm2; 对拉螺拴的强度要大于最大支座力20.94kN。 经过计算得到B方向对拉螺拴的直径要大于13mm! (七)H方向柱箍的计算

10.54kN 51010.54kN10.54kNA510B H方向柱箍计算简图

其中:P -- 竖楞方木传递到柱箍的集中荷载(kN);

P = (1.2×62.710+1.4×2.00)×0.3 × 0.45 = 10.54kN 经过连续梁的计算得到:

4.44.4 6.146.144.44.4 H方向柱箍剪力图(kN)

0.919

0.9230.923H方向柱箍弯矩图(kN.m)

0.0.0101 0.010.01H方向柱箍变形图(kN.m) 最大弯矩:M = 0.923kN.m 最大支座力:N = 22.82kN 最大变形:v = 0.01mm 1.柱箍强度计算

柱箍截面强度计算公式: =M/W < [f]

其中:M -- 柱箍杆件的最大弯矩设计值, M = 0.923kN.m;

W -- 弯矩作用平面内柱箍截面抵抗矩, W = 133.333cm3;

柱箍的强度设计值(N/mm2): [f] = 17 H边柱箍的强度计算值 f = 6.92N/mm2; H边柱箍的强度验算满足要求! 2.柱箍挠度计算

经过计算得到:v =0.01mm

[v] 柱箍最大允许挠度,[v] = 400/250 = 1.6mm; 柱箍的最大挠度满足要求! (八)H方向对拉螺栓的计算 计算公式: N < [N] = fA

其中:N -- 对拉螺栓所受的拉力; A -- 对拉螺栓有效面积 (mm2);

f -- 对拉螺栓的抗拉强度设计值,取170N/mm2; 对拉螺拴的强度要大于最大支座力22.82kN。 经过计算得到H方向对拉螺拴的直径要大于13mm!

(九)模板工程 1、模板系统

根据本工程特点,模板采用组合钢模板拼装为主,辅以木枋、层板模板系统。加固支撑系统选用钢管、扣件式加固支撑系统。

2、施工方法:

模板采用组合钢模板,为保证模板的竖向刚度,组合钢模板采用竖向拼装,相邻模板横向拼缝相互错开。

模板加固、支撑系统采用钢管、扣件加固、支撑系统(示意图:模板平面图;模板加固、支撑系统平面图;模板加固、支撑系统立面图)。模板加固抱箍竖向间距500,模板支撑架竖向步距不大于1600,模板支撑架兼作施工脚手架。

上段模板支架的刚度、稳定性须依靠下段柱的支撑,因此,为保证模板支架的稳固、刚度,中途不拆除支架与柱的拉结抱箍,待整棵柱混凝土全部浇完后再从上至下拆除支架及模板,模板加固抱箍可先行拆除周转。如确需拆除模板用于周转,模板拆除后,必须重新进行支架与柱的拉结并确保拉结稳固。

在桩及挡土板的截面短向增设对拉螺栓,以抵抗混凝土对模板的

侧向压力。螺栓横向间距300,竖向排距500,最上一排螺栓距模板上口距离不大于800(根据混凝土对模板的侧向压力沿高度方向逐渐减小的特点,模板底部必须加设对拉螺栓,顶部不设对拉螺栓。

3质量控制措施

a、模板工程是整个砼工程的中心环节,应精心设计、精心制作、精心施工。模板的加工制作和安装允许偏实测合格率达到80%以上,且偏差值不得大于允许偏差值的150%。柱模板安装过程中认真抄平、校正,并预先弹出模板控制线,确保模板安装位置及断面准确。

b、柱头模拼装完后,应拉通线校正,保证侧模方正、顺直、垂直,先拉线校正水平支撑,铺设后拉线检查模板表面是否平整、顺直。

c、质检员负责认真对模板的截面尺寸、轴线位移、标高、模内情况、脱模剂的涂刷等进行技术复核及质量的检验评定。

d、浇筑砼前浇水湿润模板,浇筑过程杜绝荷载集中。

e、拆模时不得死撬硬砸,要按先装后拆,后装先拆的顺序拆模,拆下的模板在运输、堆放的过程中,注意保护,避免碰坏,以增加模板的周转次数。

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